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Heating X-L Pipe
- Heating X-L PIPE
- An innovative heating technology which improves heating efficiency using special heat medium and expansion pressure by heating the heating wire in a closed X-L pipe without a boiler or circulating motor which is the medium for floor heating.
(Patent No. 08305703)
Operating principle of Heating X-L Pipe
Nucleate boiling and film boiling that occur when heating in a closed space
– Nucleate Boiling
Nucleate boiling is a phenomenon where air bubbles occur independently from fine air bubble nuclei at the side of heat transfer by beginning from the temperature slightly above the saturation temperature when heating liquid for boiling. When the temperature at the side of heat transfer rises, occurrence of air bubble and mixing of breakaways increase, greatly increasing heat transfer coefficient to maximize energy saving and efficiency.
– Film Boiling
Film boiling is a phenomenon where steam bubbles occur on the entire heating side in the shape of the side when heating a liquid for boiling.
It occurs when the heating capacity is very high. When heating in a closed space, film boiling leads to heat storage effect from insulation effect of gas (depends on temperature but approximately 0.0347 kcal/mh℃) in the heating plate that has been heated for a certain period of time. The heat energy (Kcal) generated during this process maintains the certain temperature for longer time due to heat storage effect of internal gas, contributing to saving energy.
Structure of Heating X-L Pipe
Strong points of Heating X-L Pipe
- Economic feasibility
-
- Electric energy is turned into heat and used for 100% room heating.
- Saves heat cost by over 70% for the area of the same size compared to oil heating (Nucleate boiling)
- Does not require facility piping, saving construction cost and construction period
- Heat medium filled in piping and heat storage effect of plastered layer enable heating for a long time using a small amount of energy.
- Safety
-
- Our shielding facility is free of electromagnetic waves and harmless to human body
- ● Seals conductor and heat medium in a double layer, having no risk of leakage or explosion
(Utility model No. 0442474) - ● Enhances safety by performing double insulation using silicone with heatproof temperature of 200℃ and Teflon with heatproof temperature of 200℃ (domestic insulation condition: Over 0.4mΩ,company inspection condition: Over 20mΩ)
- ● Utilizes device for absorbing expansion pressure inside piping, preventing liquid from leaking or accelerator from bursting
- Functionality
-
- Does not require boiler room, having advantage in utilization of space
- If product defect occurs, a repair can be done by opening check box without disassembling the floor. (Patent No. 0805703)
- Heating can be replaced only by inserting heating wires into existing heating pipes
- The traditional floor ondol heating emits far-infrared radiation and anion, and the warm air makes the indoor air clean. (Far-infrared radiation 0.891, anion 142)
- Durability
-
- External installation of a cold lead and pressure-acceptance system prevents malfunction.
- The system is moveless after construction.
- It cannot be frozen to -20℃ by inserting insulation material to prevent heat storage and freezing in pipe
Specification of Heating X-L Pipe
| Model No. | Product specification | Rated electricity |
Electricity consumption | Heating area (㎡) | Average electricity consumption |
|---|---|---|---|---|---|
| DW-H010 | 14m×15A | 40W/m Construction gap : 20~25cm |
560Wh | 3.30 | 170Wh/㎡ |
| DW-H015 | 21m×15A | 840Wh | 4.95 | ||
| DW-H020 | 28m×15A | 1,120Wh | 6.60 | ||
| DW-H025 | 35m×15A | 1,400Wh | 8.25 | ||
| DW-H030 | 42m×15A | 1,680Wh | 9.90 | ||
| DW-H040 | 56m×15A | 2,240Wh | 13.20 | ||
| DW-H050 | 70m×15A | 2,800Wh | 16.50 | ||
| DW-H060 | 84m×15A | 3,360Wh | 19.8 |
※ Product specification (length), consumption electricity, and heating area can be customized
Download specification
Download specification
Video on construction
Construction procedure
- 01
Design blueprint
- 02
Install insulating materials
- 03
Install wire mesh
- 04
Wiring heating x-l pipe
- 05
Performance test
- 06
Cement mortar
- 07
Install finishing materials
- 08
Install thermostat
Construction cross-section
Information on subsidiary materials
Recommended thermostat
| UTH-170(EPU-400) | |
|---|---|
| TYPE | Digital Type |
| Range of temperature | -20℃ ~ 80℃ (can be changed) |
| Power input | AC 85V AC 265V (SMPS) |
| Number of circuits | Individual |
| Allowable electric current | 1 heating * 18A |
| Load capacity | 4KW |
| Construction type | Exposed |
| Size | 70(W) X 120(H) X 27(D) |
| Display Type | High-brightness YELLOW FND (indicates current temperature, set temperature), LED (indicates status) |
| Processor Type | Sensor type (NTC 5KΩ) / Timer setting / Auto OFF function by time |
| Option |
|
| UTH-200 | |
|---|---|
| TYPE | Digital Type |
| Range of temperature | 0℃ ~ 80℃ (can be changed) |
| Power input | AC 85V ~ AC 265V (SMPS method) |
| Number of circuits | Individual |
| Allowable electric current | 1 heating * 18A |
| Load capacity | 4KW |
| Construction type | Exposed |
| Size | 70(W) X 120(H) X 27(D) |
| Display Type | High-brightness YELLOW FND (indicates current temperature, set temperature), LED (indicates status) |
| Processor Type | Sensor type(NTC 5KΩ) / Timer setting / Strength setting / Control by wireless remote control (remote control) |
| Option | #1: Overload sensor (optional) #2: Error message function (can change setting on range of temperature), output blocking #3: Overload sensor (produces error message for blocking output when overload occurs) |
| UTH-300 | |
|---|---|
| TYPE | Digital Type |
| Range of temperature | -20℃ ~ 180℃ (can be changed) |
| Power input | AC 85V ~ AC 265V (SMPS method) |
| Number of circuits | 2-circuits, individual |
| Allowable electric current | 1 heating (16A), 2 heating (16A) – (MAX 32A) |
| Load capacity | 3.5KW * 2 |
| Construction type | Exposed |
| Size | 120(W) X 120(H) X 34(D) |
| Display Type | High-brightness YELLOW FND (indicates current temperature, set temperature), touch mode |
| Processor Type | Sensor type (NTC 5KΩ) / Timer setting |
| Option | #1: Produces buzzer alarm when error occurs #2: Overload sensor (optional) #3: Error message function (can change setting on range of temperature), output blocking #4: Sensor for preventing overload attached inside thermostat (blocks overheating) |
Patent and utility model
Certificate
Test report
Related data 4 major conditions for Heating X-L Pipe
-
- Pressure-acceptance device
- Must be able to accept excessive pressure that occurs from nucleate boiling
-
- Double insulation
- Since conductor and insulation directly affect the lifespan of the product, double insulation heat line must be used.
-
- Heat medium insertion
- Must insert a heat medium that does not freeze at -20℃
-
- Zero electromagnetic wave
- Absorbs magnetic field using grounding facility as well as electric field by installing screening net inside liquid tube in order to eliminate electromagnetic wave
- – Primary insulation: Silicone rubber insulation with excellent insulation capacity that withstands high temperature (200℃)
- – Secondary insulation: Teflon insulation with excellent heat-resistance, water-proofing, chemical-resistance, and physical characteristics
Pressure test for heating X-L Pipe
| Temp. (℃) | Does not have pressure-absorbing ball (other company) |
Has pressure-absorbing ball (EP) |
Unit |
|---|---|---|---|
| 30 | 0.05 | 0 | kgt/cm2 |
| 40 | 0.2 | 0.1 | |
| 50 | 0.4 | 0.2 | |
| 60 | 0.65 | 0.3 | |
| 70 | 0.9 | 0.4 | |
| 80 | 파손 | 0.68 |
※ Construction gap is 7~15cm according to use and conditions of the site.
Comparison of Heating X-L Pipe
| Classification |  Heating X-LPipe |
 Oil boiler |
 Gas boiler (city) |
 Electric boiler |
|---|---|---|---|---|
| Lifespan | Semi-permanent | 7~10 years | 7~10 years | 7 year |
| Heat efficiency | 100% | 85% | 78% | 78% |
| Safety | Moderate | Risk of fire | Risk of gas leakage and explosion | – |
| Noise/Smoke | No | Yes | Yes | No |
| Installation space | Boiler room not required | Boiler room required | Boiler room required | Boiler room required |
| Radiation | Yes (Space heating like ondol) |
Yes | Yes | Yes |
Comparison of heating cost between Heating X-L Pipe and general boiler
| Classification | Power-saving electric hot water pipe |
Oil boiler |
Gas boiler (city) |
Electric boiler |
|---|---|---|---|---|
| Energy per pyeong | 0.56kWh | 0.086L/h | 0.075m3/h | 0.66kWh |
| Electric current rate | 70% | – | – | 95% |
| Energy price (KRW) | KRW 120/kWh | KRW 970/L | KRW 815/m3 | KRW 120/kWh |
| 1 day per 3.3㎡ Energy cost (KRW) |
KRW 470 | KRW 834 | KRW 611 | KRW 752 |
| Energy cost per month for 330㎡ (KRW) | KRW 1,411,200 | KRW 2,502,600 | KRW 1,833,750 | KRW 2,257,200 |
| Ratio (%) | 100% | 177% | 130% | 160% |