ENERPIA
The cutting-edge technology of ENERPIA leads to a richer life.
Far-infrared ray heating film
- Far-infrared ray heating film
- This is a cutting-edge heating method which gravure-prints a carbon heating element on PET film, makes electric poles using copper foil, and laminates with film.
Film heating is well-being heating that emits far-infrared and anion, producing warm air using far-infrared radiation.
Structure of Far-infrared ray heating film
Composition of far-infrared ray heating film
- Uses flame-resistant PET
- The PET FILM used for the product uses the model that UL heat resistance certified, a white product with the VTH-2 insulation chip built in, making it very safe.
- Applies gravure printing process
- The screening process, which is used in most domestic and foreign production, is not appropriate for sheet type heating element carbon printing as carbon cannot be applied evenly. Local heating also occurs, which may cause fires and short circuits. To lower these risks, our company chose the gravure printing process, and we have achieved even resistance in the sheet type heating element, which directly controls the electrical resistance, securing safety for our products.
- Wide silver space
- Silver plays a role of a cross-link (spark prevention, cold lead for heat wires), which stably converts electrical energy into heat energy between the copper bus bars and carbon. It is directly related to the lifespan and safety of the product. Our company has expanded the use of silver space, adding safety to the product.
- Uses copper bus bars that are 15mm wide, and 15 amperes.
- Wide copper bus bars prevent overheating during operation, and the thinner they are, it increases the adhesiveness of the PET, preventing air pockets and stabilizing the product. (Competitors: 8-10 mm)
- Nanoparticle carbon paste
- We use carbon paste that is composed of nanoparticles (smaller than 1 micron) that are specially produced on flame resistant PET FILM, increasing the heat efficiency, safety, and lifespan of the product.
Strong points of far-infrared ray heating film
- Economic feasibility
-
- Has high heating efficiency, saving heating cost by over 50% compared to oil boiler
- Construction on the day is possible, greatly reducing construction cost
- Provides heating at customized time and space, reducing heating cost
- Does not require a boiler room or a separate heating facility piping, having no subsequent maintenance cost
- Functionality
-
- Installed on existing floor without taking it out, enable to use on the day of construction
- Heating control is possible such as partial heating and central heating.
- ● Warm air is maintained indoors through far-infrared radiation.
- Safety
-
- Utilizes gravure rotation printing method, achieving safety through even resistance of heating elements
- Uses carbon paste with nano particle (under 1 micron) that has been specially produced on flame-resistant PET FILM in order to improve safety
- Environment-friendly
-
- Produces no substances that are harmful from body, such as those causing sick house syndrome or electromagnetic waves
- Emits far-infrared radiation and anion (Far infrared radiation 90.3%, anion 256/cc)
- Produces no smoke or noise
Specifications of far-infrared ray heating film
| Model number | Width | Electricity consumption | Heating capacity | Packaging unit |
|---|---|---|---|---|
| EP050-110W220V | 50cm | 110Wh/m | 95Kcal/h | 150m/roll |
| EP080-170W220V | 80cm | 170Wh/m | 146Kcal/h | 100m/roll |
| EP100-220W220V | 100cm | 220Wh/m | 190Kcal/h | 100m/roll |
Download specifications
Download specifications
Video on construction
Construction procedure
- 01
Design blueprint
- 02
Install insulating materials for heating film
- 03
Install far-infrared heating film
- 04
Connect compression terminal
- 05
Connect wire
- 06
Conduct insulation work
- 07
Performance test
- 08
Install protection board
- 09
Install finishing materials
- 10
Install thermostat
Construction cross-section
Subsidiary materials
- Insulating materials for heating film
- Compression terminal
- Compressor
- Butyl tape
Recommended thermostat
| UTH-170(EPU-400) | |
|---|---|
| TYPE | Digital Type |
| Range of temperature | -20℃ ~ 80℃ (can be changed) |
| Power input | AC 85V AC 265V (SMPS) |
| Number of circuits | Individual |
| Allowable electric current | 1 heating * 18A |
| Load capacity | 4KW |
| Construction type | Exposed |
| Size | 70(W) X 120(H) X 27(D) |
| Display Type | High-brightness YELLOW FND (indicates current temperature, set temperature), LED (indicates status) |
| Processor Type | Sensor type (NTC 5KΩ) / Timer setting / Auto OFF function by time |
| Option |
|
| UTH-200 | |
|---|---|
| TYPE | Digital Type |
| Range of temperature | 0℃ ~ 80℃ (can be changed) |
| Power input | AC 85V ~ AC 265V (SMPS method) |
| Number of circuits | Individual |
| Allowable electric current | 1 heating * 18A |
| Load capacity | 4KW |
| Construction type | Exposed |
| Size | 70(W) X 120(H) X 27(D) |
| Display Type | High-brightness YELLOW FND (indicates current temperature, set temperature), LED (indicates status) |
| Processor Type | Sensor type(NTC 5KΩ) / Timer setting / Strength setting / Control by wireless remote control (remote control) |
| Option | #1: Overload sensor (optional) #2: Error message function (can change setting on range of temperature), output blocking #3: Overload sensor (produces error message for blocking output when overload occurs) |
| UTH-300 | |
|---|---|
| TYPE | Digital Type |
| Range of temperature | -20℃ ~ 180℃ (can be changed) |
| Power input | AC 85V ~ AC 265V (SMPS method) |
| Number of circuits | 2-circuits, individual |
| Allowable electric current | 1 heating (16A), 2 heating (16A) – (MAX 32A) |
| Load capacity | 3.5KW * 2 |
| Construction type | Exposed |
| Size | 120(W) X 120(H) X 34(D) |
| Display Type | High-brightness YELLOW FND (indicates current temperature, set temperature), touch mode |
| Processor Type | Sensor type (NTC 5KΩ) / Timer setting |
| Option | #1: Produces buzzer alarm when error occurs #2: Overload sensor (optional) #3: Error message function (can change setting on range of temperature), output blocking #4: Sensor for preventing overload attached inside thermostat (blocks overheating) |
Certification information
-
- 실용신안(제 0408349호)
-
- ISO 9001
-
- ISO 14001
-
- 러시아 GOST(필름)
Comparison of heating film between other company and Enerpia
| Enerpia | Other product | |
|---|---|---|
| Production method | Gravure method (Utility model No. 0372489) |
General rotation method (Label printing method) |
| Technology | Acquires various certificates such as domestic production/construction certification and ISO 14000 environmental certification | Remains at 1st or 2nd generation |
| Heating capacity | Has excellent heating capacity due to wide adhesive area between copper busbar and silver busbar | Has poor heating capacity due to small adhesive area between copper busbar and silver busbar |
| Construction safety | Triple safety processing (99%) | Risk of fire due to the use of soldering |
| Product lifespan | Semi-permanent | Lifespan unstable due to defects in construction |
| Construction A/S | Lifelong repair service after 1-year warranty | Make sure to check |
* Copper busbar, which works as electric cable, when the width is wider, it has higher allowable electric current value with higher side increasing heating capacity.
However, it is allowable to the extent that the thickness of copper busbar is adhered well.
Durability test for far-infrared ray heating film
- Durability test on excessive voltage and overheating
- – Conduct durability test after supplying voltage of 480V (23 times the designed electricity consumption) on ENERPIA heating film designed for 100V AC
- 01
EPFILM305 model
(Designed electricity consumption 400W/㎡)
Uses film heater for high-temperature for high-temperature heating - 02
After 10 minutes
(Temperature at the surface of the film: 148.9℃,
Film starts deforming and bubbles begin to form) - 03
After 17 minutes
(Temperature at the surface of the film: 165.5℃,
Small wrinkles occur and spread on the surface of the film)
- 04
After 23 minutes
(Temperature at the surface of the film: 171.1℃,
Film starts to shrink)
Test for presuming the lifespan of far-infrared heating film
- Test for presuming the lifespan
- Operate ENERPIA heating film for 20 minutes, maintain surface temperature of the film at 40.5℃, and then block power and freeze at rapid speed to reduce the surface temperature of the film to 0℃, and then reoperate the film. Repeat this test for 24 hours and check cracks on the surface of carbon heating element.
- Experiment result
- It was shown that ENERPIA heating film can be used without any problems with durability even after 10 years.
